Boosting productivity through crushers and screening equipment
Equipment

Boosting productivity through crushers and screening equipment

The most obvious way to increase the productivity of crushing is to ensure a steady supply of raw material,use the right equipment combination and employ high-performing, well-designed and built, strong, fine-tuned machines.

High productivity is associated with high output and minimal waste, according to Manesh Thomas, Managing Director, Modern Road Products. “Using the right combo is especially vital when you need to crush very hard materials, a very tough job for any machine.”

Certain features of a crusher are amenable to boost operational productivity and reduce operation cost per tonne. Among these, Kiran Jain, Director, Shri Dakshayani M Sand, and Vice President, Karnataka Quarry and Crusher Owners Association, counts the motor size and the number of ports in the rotor design.

In addition, Bobby, Managing Director, Amity Rock Products, recommends “a well-enclosed hydraulic circuit with precision controls to ensure you use just the optimum power and machine capability, and reduce downtime and wear consumption.”

Dr S R Samal, Chairman and MD, Kalinga Commercial Corporation, which uses two sets of Kleemann crushers –jaw + cone + screen (MC110Z + MCO9 + MS 703) – in its iron ore mines in Odisha, suggests looking for a plant with lower fuel consumption, something the Kleeman plant achieves, or with unique features like a continuous feed system that increases production and reduces wear cost.

Plants that are used to produce both sand as well as aggregate must deliver the desired quantities of each to meet the desired productivity level. “At Mathrani Infra, a Puzzolana 200 TPH three-stage crusher is producing 45-50 per cent high-quality manufactured sand and aggregates, delivering over 1,600 tonne output in a single shift,” says Jitendra Mathrani, Director, Mathrani Mining Infrastructure. “The low power consumption makes the plant an economical, value-for-money machine.”

“Productivity implies that the machines are working fine without any shake and without even 1-mm variance,” explains Ravindra Rao, Director, Sai Srinivasa Laxmi Stone Crushers. “Our production is comparable with the industry average. The low cost of Puzzolana spares helps ensure our productivity and profitability. We have crushed upwards of 1.9 million tonne without any major replacements.”

To read the full article, CLICK HERE.

The most obvious way to increase the productivity of crushing is to ensure a steady supply of raw material,use the right equipment combination and employ high-performing, well-designed and built, strong, fine-tuned machines. High productivity is associated with high output and minimal waste, according to Manesh Thomas, Managing Director, Modern Road Products. “Using the right combo is especially vital when you need to crush very hard materials, a very tough job for any machine.” Certain features of a crusher are amenable to boost operational productivity and reduce operation cost per tonne. Among these, Kiran Jain, Director, Shri Dakshayani M Sand, and Vice President, Karnataka Quarry and Crusher Owners Association, counts the motor size and the number of ports in the rotor design. In addition, Bobby, Managing Director, Amity Rock Products, recommends “a well-enclosed hydraulic circuit with precision controls to ensure you use just the optimum power and machine capability, and reduce downtime and wear consumption.” Dr S R Samal, Chairman and MD, Kalinga Commercial Corporation, which uses two sets of Kleemann crushers –jaw + cone + screen (MC110Z + MCO9 + MS 703) – in its iron ore mines in Odisha, suggests looking for a plant with lower fuel consumption, something the Kleeman plant achieves, or with unique features like a continuous feed system that increases production and reduces wear cost. Plants that are used to produce both sand as well as aggregate must deliver the desired quantities of each to meet the desired productivity level. “At Mathrani Infra, a Puzzolana 200 TPH three-stage crusher is producing 45-50 per cent high-quality manufactured sand and aggregates, delivering over 1,600 tonne output in a single shift,” says Jitendra Mathrani, Director, Mathrani Mining Infrastructure. “The low power consumption makes the plant an economical, value-for-money machine.” “Productivity implies that the machines are working fine without any shake and without even 1-mm variance,” explains Ravindra Rao, Director, Sai Srinivasa Laxmi Stone Crushers. “Our production is comparable with the industry average. The low cost of Puzzolana spares helps ensure our productivity and profitability. We have crushed upwards of 1.9 million tonne without any major replacements.”To read the full article, CLICK HERE.

Next Story
Equipment

SANY India Opens New 3S Branches in Visakhapatnam and Palwancha

SANY India, a leading manufacturer of construction, mining, road, logistics, and energy equipment, has expanded its presence in southern India by inaugurating two new 3S (Sales, Service, Spares) branch offices in Visakhapatnam (Andhra Pradesh) and Palwancha (Telangana). The expansion, in partnership with its authorised dealer Madhura Engineering Services, reinforces SANY’s commitment to providing world-class equipment and faster service access in key industrial and mining hubs.These new facilities complement Madhura Engineering’s existing branches in Guntur and Vijayawada, marking a strate..

Next Story
Real Estate

Compact Homes Lead Demand as Indian Housing Market Stabilises: Magicbricks

Magicbricks, India’s leading real estate platform, has released its PropIndex Report for July–September 2025, revealing signs of stabilisation in the housing market. Despite affordability pressures, housing demand grew 3.1 per cent QoQ, driven largely by compact homes. The share of 1–2 BHK units rose to 54 per cent of total demand, reversing a two-year decline and signalling renewed focus on affordability.While overall supply increased marginally by 1 per cent QoQ (–4.5 per cent YoY), property prices continued to rise. Pune (+41.4 per cent YoY), Mumbai (+29.6 per cent YoY), and Greater..

Next Story
Infrastructure Urban

Flytta Launches India’s First Retrofitted Electric Truck for the Heavy-Duty Segment

Flytta has unveiled India’s first retrofitted 13-ton payload capacity electric truck, specially designed for cement bag transportation across challenging ghat roads and industrial terrains. Developed by Kalyani Powertrain (KPTL)—the electric mobility arm of the Kalyani Group—the truck will operate with Dalmia Cement on the Yadwad–Goa corridor.This industry-first collaboration brings together Flytta’s sustainable logistics expertise, Kalyani’s engineering capabilities in EV retrofitting, and Dalmia Cement’s commitment to green manufacturing. The partnership marks a significant ste..

Advertisement

Subscribe to Our Newsletter

Get daily newsletters around different themes from Construction world.

STAY CONNECTED

Advertisement

Advertisement

Advertisement

Talk to us?