Boosting productivity through crushers and screening equipment
Equipment

Boosting productivity through crushers and screening equipment

The most obvious way to increase the productivity of crushing is to ensure a steady supply of raw material,use the right equipment combination and employ high-performing, well-designed and built, strong, fine-tuned machines.

High productivity is associated with high output and minimal waste, according to Manesh Thomas, Managing Director, Modern Road Products. “Using the right combo is especially vital when you need to crush very hard materials, a very tough job for any machine.”

Certain features of a crusher are amenable to boost operational productivity and reduce operation cost per tonne. Among these, Kiran Jain, Director, Shri Dakshayani M Sand, and Vice President, Karnataka Quarry and Crusher Owners Association, counts the motor size and the number of ports in the rotor design.

In addition, Bobby, Managing Director, Amity Rock Products, recommends “a well-enclosed hydraulic circuit with precision controls to ensure you use just the optimum power and machine capability, and reduce downtime and wear consumption.”

Dr S R Samal, Chairman and MD, Kalinga Commercial Corporation, which uses two sets of Kleemann crushers –jaw + cone + screen (MC110Z + MCO9 + MS 703) – in its iron ore mines in Odisha, suggests looking for a plant with lower fuel consumption, something the Kleeman plant achieves, or with unique features like a continuous feed system that increases production and reduces wear cost.

Plants that are used to produce both sand as well as aggregate must deliver the desired quantities of each to meet the desired productivity level. “At Mathrani Infra, a Puzzolana 200 TPH three-stage crusher is producing 45-50 per cent high-quality manufactured sand and aggregates, delivering over 1,600 tonne output in a single shift,” says Jitendra Mathrani, Director, Mathrani Mining Infrastructure. “The low power consumption makes the plant an economical, value-for-money machine.”

“Productivity implies that the machines are working fine without any shake and without even 1-mm variance,” explains Ravindra Rao, Director, Sai Srinivasa Laxmi Stone Crushers. “Our production is comparable with the industry average. The low cost of Puzzolana spares helps ensure our productivity and profitability. We have crushed upwards of 1.9 million tonne without any major replacements.”

To read the full article, CLICK HERE.

The most obvious way to increase the productivity of crushing is to ensure a steady supply of raw material,use the right equipment combination and employ high-performing, well-designed and built, strong, fine-tuned machines. High productivity is associated with high output and minimal waste, according to Manesh Thomas, Managing Director, Modern Road Products. “Using the right combo is especially vital when you need to crush very hard materials, a very tough job for any machine.” Certain features of a crusher are amenable to boost operational productivity and reduce operation cost per tonne. Among these, Kiran Jain, Director, Shri Dakshayani M Sand, and Vice President, Karnataka Quarry and Crusher Owners Association, counts the motor size and the number of ports in the rotor design. In addition, Bobby, Managing Director, Amity Rock Products, recommends “a well-enclosed hydraulic circuit with precision controls to ensure you use just the optimum power and machine capability, and reduce downtime and wear consumption.” Dr S R Samal, Chairman and MD, Kalinga Commercial Corporation, which uses two sets of Kleemann crushers –jaw + cone + screen (MC110Z + MCO9 + MS 703) – in its iron ore mines in Odisha, suggests looking for a plant with lower fuel consumption, something the Kleeman plant achieves, or with unique features like a continuous feed system that increases production and reduces wear cost. Plants that are used to produce both sand as well as aggregate must deliver the desired quantities of each to meet the desired productivity level. “At Mathrani Infra, a Puzzolana 200 TPH three-stage crusher is producing 45-50 per cent high-quality manufactured sand and aggregates, delivering over 1,600 tonne output in a single shift,” says Jitendra Mathrani, Director, Mathrani Mining Infrastructure. “The low power consumption makes the plant an economical, value-for-money machine.” “Productivity implies that the machines are working fine without any shake and without even 1-mm variance,” explains Ravindra Rao, Director, Sai Srinivasa Laxmi Stone Crushers. “Our production is comparable with the industry average. The low cost of Puzzolana spares helps ensure our productivity and profitability. We have crushed upwards of 1.9 million tonne without any major replacements.”To read the full article, CLICK HERE.

Next Story
Real Estate

Tata Gets Land for Staff Housing at Dholera Semiconductor Site

As Tata Electronics Pvt Ltd’s (TEPL) first semiconductor fabrication plant takes shape in the Dholera Special Investment Region (SIR), the Gujarat government has allotted 10 acres of land to the Tata Group for constructing residential apartments for its workforce. Dholera SIR, a greenfield smart city project about 110 km from Ahmedabad, is being developed with a strong focus on integrated social infrastructure.According to Mona Khandhar, Principal Secretary, Science and Technology Department, Government of Gujarat, “The government has given 10 acres to Tata Group for developing their own h..

Next Story
Infrastructure Urban

ZF India Appoints Paramjit Chadha as New MD

ZF Commercial Vehicle Control Systems India Ltd has appointed Paramjit Singh Chadha as its new Managing Director. With a career spanning nearly four decades in the automotive industry, Chadha brings deep sectoral knowledge and leadership experience to his new role.He began his professional journey with Maruti Suzuki and has since held senior roles in several leading automotive and component firms, including Kalyani Brakes, Bosch Chassis Systems, Continental Brakes, and Knorr-Bremse. His core expertise lies in safety-critical vehicle components, particularly brake systems, across various segmen..

Next Story
Technology

AirBrick Infra Sets Rs 1 billion Target, Expands to Dubai and Tier-II Cities

AirBrick Infra, one of India’s fastest-growing AI-led commercial interior design and build firms, has announced a sales order target of Rs 1 billion for FY 2025–26. The projection represents a 50 per cent growth over the previous fiscal year and reflects rising demand, increased repeat business, and the company's robust tech-first delivery model.  Now in its third year of operations, AirBrick continues its rapid scale-up, having successfully delivered over 70 projects spanning 3 lakh sq ft in FY 2023–24. FY 2024–25 witnessed the onboarding of several Fortune 500 clients, sett..

Advertisement

Advertisement

Subscribe to Our Newsletter

Get daily newsletters around different themes from Construction world.

STAY CONNECTED

Advertisement

Advertisement

Advertisement

Advertisement

Talk to us?