Combating Equipment Corrosion
Real Estate

Combating Equipment Corrosion

The current pandemic has brought hard economic challenges, forcing many workers and equipment to be idle. Unfortunately, this could have long-term effects months or years after markets open up. Industries must do what they can now to make the most of this difficult situation and retain value where possible. An important key is to protect idle assets from corrosion, so equipment is ready to start up quickly when workers come back on the job. With proper asset preservation, surprise complications from rusty equipment will be one less thing to worry about at startup. 

Cortec® Corporation provides guidance and a broad range of solutions to corrosion and rust prevention of machines. The following scenarios offer a glimpse at where to start minimising loss.

Basic operating equipment

The first place to look is at basic operating equipment such as boilers, cooling systems, and electricals. These are entering a period similar to seasonal layup and should be preserved accordingly for easy startup. Fortunately, this does not require any heroic measures—just some purposeful application of Vapor phase Corrosion Inhibitors that protect full equipment internal volumes. In the case of water treatment, products such as Cortec’s Boiler Lizard® and Cooling Loop Gator® have revolutionised the traditional approach to layup – which is often either complicated or negligent – by providing convenient, effective, easy to apply alternatives that prevent corrosion and simplify startup. Protection of electricals is also easy – so much so, that it can warrant sticking a VpCI®-105 or VpCI®-111 Emitter inside all electrical cabinets even during operational times.

Industry-specific machinery

A second focus is on industry-specific machinery. This may include drilling rig components or custom-designed manufacturing equipment that would be expensive to replace. A variety of techniques and technologies are available to protect various components – for example, using specialty VpCI® additives in oil and hydraulic systems, fogging internal voids with VpCI®-337, and/or wrapping exterior equipment parts with a heavy duty VCI film such as VpCI®-126 HP UV or MilCorr® VpCI® Shrink Film. For some equipment surfaces, VpCI® coatings may be ideal. 

Heavy-equipment overstock

A third commonly needed area of protection is overstock of heavy equipment such as offroad vehicles. When this equipment needs to be stored in harsh conditions, the results can be especially severe if extra protection is not provided. Several years ago, one heavy equipment dealer faced this very problem during an economic downturn that reduced vehicle demand in the mining industry. The overstock had to be stored near the ocean, and this harsh environment caused the paint to blister and crack, leading to corrosion on the exposed surfaces underneath. Conventional paint did not solve the rust problem – repainting was needed in one to two months. A trial of Cortec® VpCI®-386 coatings was much more effective, so the dealer repainted the full equipment bodies with VpCI®-386 tinted to match the original paint colours.

Protecting idle equipment from corrosion is a primary way to minimise loss and stay responsive in this unpredictable market. Cortec® Corporation is making it possible for industries to do so by providing a broad range of solutions to corrosion along with expert advice.

The current pandemic has brought hard economic challenges, forcing many workers and equipment to be idle. Unfortunately, this could have long-term effects months or years after markets open up. Industries must do what they can now to make the most of this difficult situation and retain value where possible. An important key is to protect idle assets from corrosion, so equipment is ready to start up quickly when workers come back on the job. With proper asset preservation, surprise complications from rusty equipment will be one less thing to worry about at startup. Cortec® Corporation provides guidance and a broad range of solutions to corrosion and rust prevention of machines. The following scenarios offer a glimpse at where to start minimising loss.Basic operating equipmentThe first place to look is at basic operating equipment such as boilers, cooling systems, and electricals. These are entering a period similar to seasonal layup and should be preserved accordingly for easy startup. Fortunately, this does not require any heroic measures—just some purposeful application of Vapor phase Corrosion Inhibitors that protect full equipment internal volumes. In the case of water treatment, products such as Cortec’s Boiler Lizard® and Cooling Loop Gator® have revolutionised the traditional approach to layup – which is often either complicated or negligent – by providing convenient, effective, easy to apply alternatives that prevent corrosion and simplify startup. Protection of electricals is also easy – so much so, that it can warrant sticking a VpCI®-105 or VpCI®-111 Emitter inside all electrical cabinets even during operational times.Industry-specific machineryA second focus is on industry-specific machinery. This may include drilling rig components or custom-designed manufacturing equipment that would be expensive to replace. A variety of techniques and technologies are available to protect various components – for example, using specialty VpCI® additives in oil and hydraulic systems, fogging internal voids with VpCI®-337, and/or wrapping exterior equipment parts with a heavy duty VCI film such as VpCI®-126 HP UV or MilCorr® VpCI® Shrink Film. For some equipment surfaces, VpCI® coatings may be ideal. Heavy-equipment overstockA third commonly needed area of protection is overstock of heavy equipment such as offroad vehicles. When this equipment needs to be stored in harsh conditions, the results can be especially severe if extra protection is not provided. Several years ago, one heavy equipment dealer faced this very problem during an economic downturn that reduced vehicle demand in the mining industry. The overstock had to be stored near the ocean, and this harsh environment caused the paint to blister and crack, leading to corrosion on the exposed surfaces underneath. Conventional paint did not solve the rust problem – repainting was needed in one to two months. A trial of Cortec® VpCI®-386 coatings was much more effective, so the dealer repainted the full equipment bodies with VpCI®-386 tinted to match the original paint colours.Protecting idle equipment from corrosion is a primary way to minimise loss and stay responsive in this unpredictable market. Cortec® Corporation is making it possible for industries to do so by providing a broad range of solutions to corrosion along with expert advice.

Related Stories

Gold Stories

Next Story
Infrastructure Energy

Asian Energy Services Q1 FY27 PAT Rises 129 Per Cent

Asian Energy Services Limited reported a 129 per cent year-on-year rise in net profit to Rs 128 million for Q1 FY27, compared with the corresponding quarter last year.Revenue increased 135 per cent year-on-year to Rs 2.71 billion, supported by continued momentum across its services business, disciplined execution and contributions from domestic and international operations. EBITDA grew 81 per cent year-on-year during the quarter.As of June 30, 2026, the company’s standalone order book stood at Rs 17.54 billion, with around 60 per cent coming from oil and gas services and 40 per cent from min..

Next Story
Infrastructure Urban

BioBTX to Build First Commercial-Scale Circular Chemicals Plant

Dutch circular chemistry technology developer BioBTX is building what it says will be the world’s first commercial-scale plant to convert mixed plastic waste into high-quality aromatic chemicals using its proprietary Integrated Catalytic Cracking Process (ICCP) technology.The facility will be built at Chemical Park Delfzijl on the northern coast of the Netherlands and is expected to create 35 jobs. Covestro, which has been a shareholder and strategic partner of BioBTX since 2024, holds a mid-single-digit million-euro investment in the company.BioBTX’s ICCP technology uses catalytic pyrolys..

Next Story
Real Estate

Awfis Q1 FY27 PAT Jumps 140% as Revenue Rises 27%

Awfis Space Solutions reported a 140 per cent year-on-year rise in consolidated profit after tax (PAT) to Rs 240 million for Q1 FY27, compared with Rs 100 million in the corresponding quarter last year.Revenue from operations increased 27 per cent to Rs 4.25 billion from Rs 3.35 billion, while EBITDA rose 28 per cent to Rs 1.62 billion. EBITDA margin improved to 38.2 per cent from 37.8 per cent. Profit before tax increased 135 per cent to Rs 240 million.The company's co-working business recorded 27 per cent year-on-year growth, supported by demand from enterprises, Global Capability Centres (G..

Advertisement

Subscribe to Our Newsletter

Get daily newsletters around different themes from Construction world.

STAY CONNECTED

Advertisement