GRFG panels for the mass housing segment
Real Estate

GRFG panels for the mass housing segment

The thermal performance of the glass fibre-reinforced gypsum (GFRG) demo building at IIT-Madras was analysed through field measurements. Dr A Meher Prasad, Professor, Structural Engineering Division, Department of Civil Engineering, IIT Madras, shares more…

In-situ thermal measurements showed that the GFRG demo building was around 2oC cooler compared to an adjacent conventional building during the harsh summer. Further, tests have shown that GFRG panels absorb very less water. The water absorption of the panels is found to be less than 2 per cent even after 24 hours of immersion in water; the panels are therefore water-resistant. But as GFRG buildings system are prefabricated systems, all the construction joints (including the vertical and horizontal wall panel joints) should be treated with waterproofing compounds.

Advantages over conventional buildings
The GFRG building system has a number of advantages over conventional buildings:

  • High speed of construction: GFRG demo building in IIT-Madras with four flats in two storeys (total 1,981 sq ft) built within a month
  • Less built-up area for the same carpet area: Wall panels are only 124 mm thick
  • Low embodied energy and carbon footprint: Significant reduction in use of cement, sand, steel and water; recycling of industrial waste gypsum
  • Lower cost of structure: Savings in materials; no plastering
  • Lesser building weight (panels weigh only 44 kg per sq m), contributing to savings in foundation and reduction in design for earthquake forces, particularly in multi-storeyed construction
  • Buildings up to 8-10 storeys can be designed using this load-bearing system, without the need for beams and columns
  • Excellent finishes of prefabricated GFRG panels—used for all the walls, floors and staircases, with minimal embedded concrete: no need for additional plastering
  • The use of GFRG panels not only facilitates fast construction but reduces labour requirements.
  • Better thermal performance in comparison to conventional building.

Green material
While benefiting the mass-housing segment, GFRG also serves as sustainable technology. It is environment-friendly, as it utilises industrial waste, and the construction minimises the usage of scarce and energy-intensive materials such as cement, sand, steel and water. There are no safety and health issues associated with the product. Gypsum is an inert material and GFRG building construction entails far less embodied energy (from the manufacture till the completion of construction) compared to conventional construction using brick, reinforced concrete or precast concrete. Hence, GFRG has been confirmed as a green material by the United Nations Framework on Climate Change (UNFCC).


- SERAPHINA D’SOUZA

The thermal performance of the glass fibre-reinforced gypsum (GFRG) demo building at IIT-Madras was analysed through field measurements. Dr A Meher Prasad, Professor, Structural Engineering Division, Department of Civil Engineering, IIT Madras, shares more… In-situ thermal measurements showed that the GFRG demo building was around 2oC cooler compared to an adjacent conventional building during the harsh summer. Further, tests have shown that GFRG panels absorb very less water. The water absorption of the panels is found to be less than 2 per cent even after 24 hours of immersion in water; the panels are therefore water-resistant. But as GFRG buildings system are prefabricated systems, all the construction joints (including the vertical and horizontal wall panel joints) should be treated with waterproofing compounds. Advantages over conventional buildings The GFRG building system has a number of advantages over conventional buildings: High speed of construction: GFRG demo building in IIT-Madras with four flats in two storeys (total 1,981 sq ft) built within a month Less built-up area for the same carpet area: Wall panels are only 124 mm thick Low embodied energy and carbon footprint: Significant reduction in use of cement, sand, steel and water; recycling of industrial waste gypsum Lower cost of structure: Savings in materials; no plastering Lesser building weight (panels weigh only 44 kg per sq m), contributing to savings in foundation and reduction in design for earthquake forces, particularly in multi-storeyed construction Buildings up to 8-10 storeys can be designed using this load-bearing system, without the need for beams and columns Excellent finishes of prefabricated GFRG panels—used for all the walls, floors and staircases, with minimal embedded concrete: no need for additional plastering The use of GFRG panels not only facilitates fast construction but reduces labour requirements. Better thermal performance in comparison to conventional building. Green material While benefiting the mass-housing segment, GFRG also serves as sustainable technology. It is environment-friendly, as it utilises industrial waste, and the construction minimises the usage of scarce and energy-intensive materials such as cement, sand, steel and water. There are no safety and health issues associated with the product. Gypsum is an inert material and GFRG building construction entails far less embodied energy (from the manufacture till the completion of construction) compared to conventional construction using brick, reinforced concrete or precast concrete. Hence, GFRG has been confirmed as a green material by the United Nations Framework on Climate Change (UNFCC). - SERAPHINA D’SOUZA

Related Stories

Gold Stories

Next Story
Products

Koemmerling opens Navi Mumbai experience centre

Koemmerling, a brand of the profine Group, has expanded its presence in the Mumbai metropolitan region with the opening of a new experience centre in Navi Mumbai and launched its Allure S46 minimal sliding door system for the Indian market.Located in CBD Belapur, the facility was inaugurated by Peter Mrosik, Owner and CEO, profine Group, along with Farid Khan, Chairman and Managing Director, profine India, and Kamal Bajaj, CEO, profine India.The company said the new centre will showcase its portfolio of uPVC and aluminium window and door systems to architects, developers and homeowners.The ina..

Next Story
Products

India's waterproofing market nears Rs 150 bn milestone

India's waterproofing industry is approaching a market size of Rs 150 billion and is expected to surpass the $2 billion milestone, according to speakers at the 2nd India International Waterproofers Conference & Expo 2026 organised by the Waterproofers Association of India (WAI) in New Delhi.The two-day event brought together more than 20 speakers, 55 international delegates and 53 exhibition booths, with discussions focusing on climate-resilient construction, advanced waterproofing technologies and international collaboration.Inaugurating the event, Durga Shanker Mishra, former Secretary, ..

Next Story
Real Estate

Dilip Buildcon Q1 FY27 Revenue at Rs 23.78 billion

Dilip Buildcon Limited reported consolidated revenue from operations of Rs 2,378 crore in Q1 FY27, along with EBITDA of Rs 429 crore and profit after tax of Rs 128 crore.Consolidated EBITDA margin stood at 18.1%, improving from 17.1% in Q4 FY26. On a standalone basis, revenue from operations was Rs 1,930 crore, EBITDA stood at Rs 199 crore and PAT was Rs 39 crore, with an EBITDA margin of 10.3%.The company’s order book stood at Rs 27,691 crore as of 30 June 2026, compared with Rs 28,830 crore as of 31 March 2026. Roads and highways accounted for 17.1% of the order book, irrigation and water ..

Advertisement

Subscribe to Our Newsletter

Get daily newsletters around different themes from Construction world.

STAY CONNECTED

Advertisement

Advertisement

Advertisement