Groundbreaking: Recipe for zero-carbon cement discovered
Concrete

Groundbreaking: Recipe for zero-carbon cement discovered

A breakthrough from Cambridge aimed at tackling CO2 emissions from concrete and steel production simultaneously. It suggests that throwing old concrete into steel-processing furnaces could yield both purified iron and "reactivated cement" as a byproduct, potentially leading to carbon-zero cement production if renewable energy is used.

Concrete production is a significant contributor to global CO2 emissions, accounting for approximately 8% of the total. However, recycling concrete into a usable form for new structures has been challenging.

Efforts to make concrete more environmentally friendly have included altering its composition to reduce pollution, such as substituting less harmful ingredients like limestone, or designing concrete to absorb more CO2 from the atmosphere over time. In this study, researchers from Cambridge explored the conversion of waste concrete back into clinker, the dry component of cement, for reuse.

Dr Cyrille Dunant, the lead author of the study, mentioned having a notion from previous research that crushing old concrete, removing sand and stones, heating the cement to eliminate water, and then forming clinker might be feasible. They experimented with using an electric arc furnace, commonly employed for recycling steel, to aid this process.

In traditional steel recycling using an electric arc furnace, a flux material, typically lime, is utilised to purify the steel. This substance captures impurities, rises to the surface, and forms a protective layer to prevent exposure to air. Afterward, the used flux is discarded as waste.

In the Cambridge method, the lime flux was replaced with recycled cement paste. Remarkably, not only was the steel successfully purified, but the leftover slag could be rapidly cooled to produce new Portland cement. The resulting concrete exhibited similar performance to conventional concrete.

A breakthrough from Cambridge aimed at tackling CO2 emissions from concrete and steel production simultaneously. It suggests that throwing old concrete into steel-processing furnaces could yield both purified iron and reactivated cement as a byproduct, potentially leading to carbon-zero cement production if renewable energy is used. Concrete production is a significant contributor to global CO2 emissions, accounting for approximately 8% of the total. However, recycling concrete into a usable form for new structures has been challenging. Efforts to make concrete more environmentally friendly have included altering its composition to reduce pollution, such as substituting less harmful ingredients like limestone, or designing concrete to absorb more CO2 from the atmosphere over time. In this study, researchers from Cambridge explored the conversion of waste concrete back into clinker, the dry component of cement, for reuse. Dr Cyrille Dunant, the lead author of the study, mentioned having a notion from previous research that crushing old concrete, removing sand and stones, heating the cement to eliminate water, and then forming clinker might be feasible. They experimented with using an electric arc furnace, commonly employed for recycling steel, to aid this process. In traditional steel recycling using an electric arc furnace, a flux material, typically lime, is utilised to purify the steel. This substance captures impurities, rises to the surface, and forms a protective layer to prevent exposure to air. Afterward, the used flux is discarded as waste. In the Cambridge method, the lime flux was replaced with recycled cement paste. Remarkably, not only was the steel successfully purified, but the leftover slag could be rapidly cooled to produce new Portland cement. The resulting concrete exhibited similar performance to conventional concrete.

Related Stories

Gold Stories

Next Story
Products

Koemmerling opens Navi Mumbai experience centre

Koemmerling, a brand of the profine Group, has expanded its presence in the Mumbai metropolitan region with the opening of a new experience centre in Navi Mumbai and launched its Allure S46 minimal sliding door system for the Indian market.Located in CBD Belapur, the facility was inaugurated by Peter Mrosik, Owner and CEO, profine Group, along with Farid Khan, Chairman and Managing Director, profine India, and Kamal Bajaj, CEO, profine India.The company said the new centre will showcase its portfolio of uPVC and aluminium window and door systems to architects, developers and homeowners.The ina..

Next Story
Products

India's waterproofing market nears Rs 150 bn milestone

India's waterproofing industry is approaching a market size of Rs 150 billion and is expected to surpass the $2 billion milestone, according to speakers at the 2nd India International Waterproofers Conference & Expo 2026 organised by the Waterproofers Association of India (WAI) in New Delhi.The two-day event brought together more than 20 speakers, 55 international delegates and 53 exhibition booths, with discussions focusing on climate-resilient construction, advanced waterproofing technologies and international collaboration.Inaugurating the event, Durga Shanker Mishra, former Secretary, ..

Next Story
Real Estate

Dilip Buildcon Q1 FY27 Revenue at Rs 23.78 billion

Dilip Buildcon Limited reported consolidated revenue from operations of Rs 2,378 crore in Q1 FY27, along with EBITDA of Rs 429 crore and profit after tax of Rs 128 crore.Consolidated EBITDA margin stood at 18.1%, improving from 17.1% in Q4 FY26. On a standalone basis, revenue from operations was Rs 1,930 crore, EBITDA stood at Rs 199 crore and PAT was Rs 39 crore, with an EBITDA margin of 10.3%.The company’s order book stood at Rs 27,691 crore as of 30 June 2026, compared with Rs 28,830 crore as of 31 March 2026. Roads and highways accounted for 17.1% of the order book, irrigation and water ..

Advertisement

Subscribe to Our Newsletter

Get daily newsletters around different themes from Construction world.

STAY CONNECTED

Advertisement

Advertisement

Advertisement