Achieving sustainable energy savings by fixing air compressor leaks
Equipment

Achieving sustainable energy savings by fixing air compressor leaks

Leaks in air compressors often tend to get ignored, but they can be a considerable source of energy wastage in an industrial compressed air system. The method of leak quantification can help in formulating a strategy to take a sustainable action on the compressed air leaks. How should you prioritise fixing quantified leaks and why is air audit expertise necessary in doing so? Conrad Latham, compressor technique expert at Atlas Copco, the Swedish manufacturer of compressors, industrial equipment and tools, explains in this guest article.

A typical manufacturing facility or a plant, not properly serviced on time, will likely have a leak rate close to 20% of total compressed air production capacity. As per our energy managers, a 1 mm hole can lead to leakage of 3 cfm, which may cost you approximately Rs 22,000 in a year. Leaks can also lead to various other operating losses as they cause a drop in the overall system pressure, which can make air tools function less efficiently, adversely affecting production.

If the quantified air leaks are between 5% and 10%, then it is advisable to perform a leak detection test with an air audit expert. If the quantified leaks are more than 10%, then it should be fixed on high priority as they are draining the resources. Here, the recommendation is to take the help of air audit experts who will audit your compressed air system and provide you the right solution to the issues.

Read full story here.

Leaks in air compressors often tend to get ignored, but they can be a considerable source of energy wastage in an industrial compressed air system. The method of leak quantification can help in formulating a strategy to take a sustainable action on the compressed air leaks. How should you prioritise fixing quantified leaks and why is air audit expertise necessary in doing so? Conrad Latham, compressor technique expert at Atlas Copco, the Swedish manufacturer of compressors, industrial equipment and tools, explains in this guest article. A typical manufacturing facility or a plant, not properly serviced on time, will likely have a leak rate close to 20% of total compressed air production capacity. As per our energy managers, a 1 mm hole can lead to leakage of 3 cfm, which may cost you approximately Rs 22,000 in a year. Leaks can also lead to various other operating losses as they cause a drop in the overall system pressure, which can make air tools function less efficiently, adversely affecting production. If the quantified air leaks are between 5% and 10%, then it is advisable to perform a leak detection test with an air audit expert. If the quantified leaks are more than 10%, then it should be fixed on high priority as they are draining the resources. Here, the recommendation is to take the help of air audit experts who will audit your compressed air system and provide you the right solution to the issues.Read full story here.

Related Stories

Gold Stories

Next Story
Products

Koemmerling opens Navi Mumbai experience centre

Koemmerling, a brand of the profine Group, has expanded its presence in the Mumbai metropolitan region with the opening of a new experience centre in Navi Mumbai and launched its Allure S46 minimal sliding door system for the Indian market.Located in CBD Belapur, the facility was inaugurated by Peter Mrosik, Owner and CEO, profine Group, along with Farid Khan, Chairman and Managing Director, profine India, and Kamal Bajaj, CEO, profine India.The company said the new centre will showcase its portfolio of uPVC and aluminium window and door systems to architects, developers and homeowners.The ina..

Next Story
Products

India's waterproofing market nears Rs 150 bn milestone

India's waterproofing industry is approaching a market size of Rs 150 billion and is expected to surpass the $2 billion milestone, according to speakers at the 2nd India International Waterproofers Conference & Expo 2026 organised by the Waterproofers Association of India (WAI) in New Delhi.The two-day event brought together more than 20 speakers, 55 international delegates and 53 exhibition booths, with discussions focusing on climate-resilient construction, advanced waterproofing technologies and international collaboration.Inaugurating the event, Durga Shanker Mishra, former Secretary, ..

Next Story
Real Estate

Dilip Buildcon Q1 FY27 Revenue at Rs 23.78 billion

Dilip Buildcon Limited reported consolidated revenue from operations of Rs 2,378 crore in Q1 FY27, along with EBITDA of Rs 429 crore and profit after tax of Rs 128 crore.Consolidated EBITDA margin stood at 18.1%, improving from 17.1% in Q4 FY26. On a standalone basis, revenue from operations was Rs 1,930 crore, EBITDA stood at Rs 199 crore and PAT was Rs 39 crore, with an EBITDA margin of 10.3%.The company’s order book stood at Rs 27,691 crore as of 30 June 2026, compared with Rs 28,830 crore as of 31 March 2026. Roads and highways accounted for 17.1% of the order book, irrigation and water ..

Advertisement

Subscribe to Our Newsletter

Get daily newsletters around different themes from Construction world.

STAY CONNECTED

Advertisement