Abilities India to boost revenue with patented tech, expand in new fiscal
Technology

Abilities India to boost revenue with patented tech, expand in new fiscal

Abilities India Pistons & Rings Ltd. (Abilities India), a leading name in the manufacturing of Pistons, Piston Rings, Gravity Casting, Pressure Die Casting, and Coatings, announces the grant of its SECOND patent for its groundbreaking High-Pressure Die Casting (HPDC) process for lightweight piston manufacturing. This breakthrough is expected to reduce the weight of 2W/3W pistons by 10-15%, resulting in a substantial annual aluminium saving of 307.5 tons based on the current annual output of 20 million 2W/3W vehicles. By 2030, this saving is projected to increase to 461.25 tons annually. Corresponding carbon emission reduction will be 920 tons /annum presently & 1380 tons/annum by 2030 respectively Abilities India's immediate priorities include leveraging these patented technologies domestically and internationally, alongside the development of critical components to support the self-reliance goals of leading Indian OEMs.

Furthermore, the company achieved a noteworthy revenue of INR 128 Cr in FY24 & is poised for substantial growth in the years ahead fuelled by technological advancements. It is on course to achieve a top line of INR 225 crores approx. in FY 2026 & increase in EBIDTA from 14% in FY 2024 to 16% approx. in FY 2026. To bolster this trajectory, the company intends to double the size of its R&D team and increase fund allocation to 3% of revenue. Currently, its manufacturing facility spans across 5 acres in a single location with a built-up area of 14,153 square meters. Plans are underway to expand by an additional 3000 square meters in FY25/26, with an investment of INR 20 crores, supplementing the INR 17 crores invested in FY24.

Traditionally, pistons for gasoline and diesel engines are produced using the Gravity Die Casting (GDC) process, optimized for mass production but constrained by thicker wall thicknesses and higher machining allowances. However, AIP's High-Pressure Die Casting (HPDC) process revolutionises piston manufacturing. By subjecting the molten metal to high pressure within a mould, it achieves intricate contours and desired geometry, resulting in pistons with minimal machining requirements. This innovation, applied to various piston types, signifies a significant leap in engine component technology, addressing stringent emission regulations for both 2-stroke and 4-stroke engines. The process addresses the evolving needs of the automotive industry of tightening emission standards and the demand for lightweight, high-performance components.

Sunil Arora, Chairman and MD, Abilities India Pistons & Rings Ltd. said, "At Abilities India, we are dedicated to pioneering research and technological advancements within the auto components industry. Our second patent underscores our unwavering commitment to innovation and sustainability in automotive manufacturing. With the development of this cutting-edge manufacturing process, we are improving engine performance and actively reducing emissions, thus shaping the future of automotive technology. This milestone reinforces our position as leaders in sustainable and efficient solutions for the global mobility domain." Tushar Arora, Jt. MD & CEO, Abilities India Pistons & Rings Ltd. commented, "Our newly patented High-Pressure die-casting process is a game-changer for the automotive industry. By reducing piston weight, we are enhancing fuel efficiency and engine performance while also cutting down on material usage and carbon emissions. We are excited about the transformative potential of this technology."

Abilities India remains dedicated to research and development, continually exploring avenues to enhance coating properties and broaden applications, ensuring continuous innovation and meeting the growing demand for advanced automotive components.

Abilities India Pistons & Rings Ltd. (Abilities India), a leading name in the manufacturing of Pistons, Piston Rings, Gravity Casting, Pressure Die Casting, and Coatings, announces the grant of its SECOND patent for its groundbreaking High-Pressure Die Casting (HPDC) process for lightweight piston manufacturing. This breakthrough is expected to reduce the weight of 2W/3W pistons by 10-15%, resulting in a substantial annual aluminium saving of 307.5 tons based on the current annual output of 20 million 2W/3W vehicles. By 2030, this saving is projected to increase to 461.25 tons annually. Corresponding carbon emission reduction will be 920 tons /annum presently & 1380 tons/annum by 2030 respectively Abilities India's immediate priorities include leveraging these patented technologies domestically and internationally, alongside the development of critical components to support the self-reliance goals of leading Indian OEMs. Furthermore, the company achieved a noteworthy revenue of INR 128 Cr in FY24 & is poised for substantial growth in the years ahead fuelled by technological advancements. It is on course to achieve a top line of INR 225 crores approx. in FY 2026 & increase in EBIDTA from 14% in FY 2024 to 16% approx. in FY 2026. To bolster this trajectory, the company intends to double the size of its R&D team and increase fund allocation to 3% of revenue. Currently, its manufacturing facility spans across 5 acres in a single location with a built-up area of 14,153 square meters. Plans are underway to expand by an additional 3000 square meters in FY25/26, with an investment of INR 20 crores, supplementing the INR 17 crores invested in FY24. Traditionally, pistons for gasoline and diesel engines are produced using the Gravity Die Casting (GDC) process, optimized for mass production but constrained by thicker wall thicknesses and higher machining allowances. However, AIP's High-Pressure Die Casting (HPDC) process revolutionises piston manufacturing. By subjecting the molten metal to high pressure within a mould, it achieves intricate contours and desired geometry, resulting in pistons with minimal machining requirements. This innovation, applied to various piston types, signifies a significant leap in engine component technology, addressing stringent emission regulations for both 2-stroke and 4-stroke engines. The process addresses the evolving needs of the automotive industry of tightening emission standards and the demand for lightweight, high-performance components. Sunil Arora, Chairman and MD, Abilities India Pistons & Rings Ltd. said, At Abilities India, we are dedicated to pioneering research and technological advancements within the auto components industry. Our second patent underscores our unwavering commitment to innovation and sustainability in automotive manufacturing. With the development of this cutting-edge manufacturing process, we are improving engine performance and actively reducing emissions, thus shaping the future of automotive technology. This milestone reinforces our position as leaders in sustainable and efficient solutions for the global mobility domain. Tushar Arora, Jt. MD & CEO, Abilities India Pistons & Rings Ltd. commented, Our newly patented High-Pressure die-casting process is a game-changer for the automotive industry. By reducing piston weight, we are enhancing fuel efficiency and engine performance while also cutting down on material usage and carbon emissions. We are excited about the transformative potential of this technology. Abilities India remains dedicated to research and development, continually exploring avenues to enhance coating properties and broaden applications, ensuring continuous innovation and meeting the growing demand for advanced automotive components.

Next Story
Technology

Building Faster, Smarter, and Greener!

Backed by ULCCS’s century-old legacy, U-Sphere combines technology, modular design and sustainable practices to deliver faster and more efficient projects. In an interaction with CW, Rohit Prabhakar, Director - Business Development, shares how the company’s integrated model of ‘Speed-Build’, ‘Smart-Build’ and ‘Sustain-Build’ is redefining construction efficiency, quality and environmental responsibility in India.U-Sphere positions itself at the intersection of speed, sustainability and smart design. How does this translate into measurable efficiency on the ground?At U..

Next Story
Infrastructure Transport

Smart Roads, Smarter India

India’s infrastructure boom is not only about laying more kilometres of highways – it’s about building them smarter, safer and more sustainably. From drones mapping fragile Himalayan slopes to 3D machine-controlled graders reducing human error, technology is steadily reshaping the way projects are planned and executed. Yet, the journey towards digitisation remains complex, demanding not just capital but also coordination, training and vision.Until recently, engineers largely depended on Survey of India toposheets and traditional survey methods like total stations or DGPS to prepare detai..

Next Story
Real Estate

What Does DCPR 2034 Mean?

The Maharashtra government has eased approval norms for high-rise buildings under DCPR 2034, enabling the municipal commissioner to sanction projects up to 180 m on large plots. This change is expected to streamline approvals, reduce procedural delays and accelerate redevelopment, drawing reactions from developers, planners and industry experts about its implications for Mumbai’s vertical growth.Under the revised DCPR 2034 rules, buildings on plots of 2,000 sq m or more can now be approved up to 180 m by the municipal commissioner, provided structural and geotechnical reports are certified b..

Advertisement

Subscribe to Our Newsletter

Get daily newsletters around different themes from Construction world.

STAY CONNECTED

Advertisement

Advertisement

Advertisement

Talk to us?