A Solution to Control Waste in Construction
Steel

A Solution to Control Waste in Construction

With Lean thinking and techniques, there are cost savings by control of waste. Here, Prakash Patil, Secretary General, Institute for Lean Construction Excellence (ILCE), and Vice President-Projects, Tata Realty and Infrastructure, cites an example: “Suppose you are using a tower crane, you can track the amount of time it is in use, and accordingly use it for other purposes to optimise. Similarly, when you buy steel and other materials or equipment, they, at times, lie on site for months. But if properly tracked, you call for the steel just in time and save huge on cost of money as well as storage space. Stakeholders of any project lose in the range of 20 per cent on cost due to such wastes, which can be avoided.”

In agreement, Kamal Hadker, Chairman and Managing Director, Sterling Engineering Consultancy Services, points out that Lean helps save storage space at site. In India, machinery lies idle half the time but the cost gets loaded onto the project. As an example, he says, “If I need 2,400 tonne of cement at an interval of a month, I would keep replenishing it rather than storing it. Then, I don’t need a large storage godown at site.” He recalls the time, when designing a hotel building, that he questioned the client whether they were sure the hotel rooms would be required by the time the project was complete. “We then designed the building such that it could be used for a hotel and also converted into an office building. So, it is important that these things are embodied in the design itself.” 

- SERAPHINA D’SOUZA

With Lean thinking and techniques, there are cost savings by control of waste. Here, Prakash Patil, Secretary General, Institute for Lean Construction Excellence (ILCE), and Vice President-Projects, Tata Realty and Infrastructure, cites an example: “Suppose you are using a tower crane, you can track the amount of time it is in use, and accordingly use it for other purposes to optimise. Similarly, when you buy steel and other materials or equipment, they, at times, lie on site for months. But if properly tracked, you call for the steel just in time and save huge on cost of money as well as storage space. Stakeholders of any project lose in the range of 20 per cent on cost due to such wastes, which can be avoided.”In agreement, Kamal Hadker, Chairman and Managing Director, Sterling Engineering Consultancy Services, points out that Lean helps save storage space at site. In India, machinery lies idle half the time but the cost gets loaded onto the project. As an example, he says, “If I need 2,400 tonne of cement at an interval of a month, I would keep replenishing it rather than storing it. Then, I don’t need a large storage godown at site.” He recalls the time, when designing a hotel building, that he questioned the client whether they were sure the hotel rooms would be required by the time the project was complete. “We then designed the building such that it could be used for a hotel and also converted into an office building. So, it is important that these things are embodied in the design itself.” - SERAPHINA D’SOUZA

Next Story
Infrastructure Energy

India Adds Record 44.61 GW Solar Capacity in FY2026

India’s solar sector reached a milestone in FY2026, with cumulative installed capacity crossing 150 GW and annual additions hitting a record 44.61 GW, exceeding the government target of 34 GW and nearly doubling FY2025’s 23.83 GW. Distributed Renewable Energy contributed 16.3 GW, while PPA and C&I segments accounted for 34 per cent and 30 per cent, respectively.India has risen from 9th globally in 2015 to 3rd in cumulative solar capacity by 2025 and is set to become the world’s second-largest solar market in annual installations in 2026. Seven states, led by Rajasthan and Gujarat, ac..

Next Story
Real Estate

Abhee Ventures unveils Scottish-themed 45-acre township in Bengaluru

Abhee Ventures, a leading South Indian real estate developer, has announced “Codename New Dimension,” a 45-acre Scottish-themed residential township at Gunjur on Whitefield–Sarjapur Road, Bengaluru. Strategically located between Whitefield and Sarjapur Road, Gunjur benefits from strong connectivity to the Outer Ring Road IT corridor, ITPL, EPIP, the upcoming Dommasandra Metro Station, and the proposed SWIFT City and Peripheral Ring Road.The township, designed in collaboration with London-based UHA London and India’s RSP Architects, offers low-density living with 85 per cent open spaces..

Next Story
Infrastructure Urban

Hindalco unveils Eternia experience centre for high-performance aluminium windows

Hindalco Industries, the metals flagship of the Aditya Birla Group, has launched its Eternia experience centre in Lajpat Nagar, New Delhi, highlighting its high-performance aluminium window systems designed for India’s evolving construction sector. The company is also expanding its manufacturing footprint in North India with a new Bilaspur facility.Eternia has emerged as one of the fastest-growing brands in system aluminium windows, registering nearly 65 per cent CAGR over the last three years. With a nationwide network of 170+ channel partners across 100+ cities, the brand serves homeowners..

Advertisement

Subscribe to Our Newsletter

Get daily newsletters around different themes from Construction world.

STAY CONNECTED

Advertisement

Advertisement

Advertisement