Hindustan Zinc Deploys First-of-its-Kind AI Solution
ECONOMY & POLICY

Hindustan Zinc Deploys First-of-its-Kind AI Solution

Hindustan Zinc, India’s largest and the world’s second-largest integrated zinc producer, has implemented Detect AI an advanced Artificial Intelligence (AI) - powered camera surveillance system, across its operations. This innovative solution ensures workplace safety, operational efficiency and compliance monitoring. By leveraging the advanced AI-powered system Hindustan Zinc is enhancing workplace safety, eliminating manual intervention and augmenting operational efficiency.

This cutting-edge computer vision and machine learning-based safety monitoring system seamlessly integrates with existing IoT (Internet of Things) - enabled surveillance infrastructure thereby reducing the need for manual intervention. Utilizing real-time image and video analytics, deep learning models, and edge computing, it autonomously detects unsafe industrial practices such as non-adherence to protective equipment guidelines, unauthorized personnel access, and work-at-height protocols. The system categorizes these non-compliances using predictive analytics and triggers automated alerts via cloud-based AI inference engines thereby generating comprehensive data-driven insights. With seamless API integrations, real-time KPI tracking, and intelligent automation, Detect AI transforms industrial safety by reducing incidents, enhancing compliance, and enabling proactive risk mitigation.

Hindustan Zinc has unlocked high-potential opportunities by leveraging technologies such as Artificial Intelligence (AI), Machine Learning (ML), computer vision, drone technology, the Internet of Things (IoT), and Augmented Reality/Virtual Reality (AR/VR). These projects cover diverse areas, including process optimization, enhanced metal recovery, asset reliability, productivity, and sustainability. By integrating this cutting-edge technology across mining sites across Rajasthan - including Rampura Agucha, Sindesar Khurd, Rajpura Dariba, Zawar and Kayad - Hindustan Zinc has enhanced operational efficiency by 20-30 per cent while significantly reducing the need for manual intervention by nearly 50 per cent.

Emphasizing the role of AI in the manufacturing sector, Arun Misra, CEO Hindustan Zinc Limited, said “At Hindustan Zinc, we have embedded technological excellence and automation into our operations to power ahead on the path of sustainable and responsible growth. It is our vision to eliminate manual intervention and automate our processes with advanced technologies such AI/ML, IIoT, computer vision. The implementation of this technology positions us ahead of the industry curve, integrating such innovative solutions for manufacturing excellence.”

Hindustan Zinc continues to drive innovation in the metals and mining sector by deploying advanced technologies that enhance safety, efficiency, and sustainability. The company has established a first-of-its-kind digital collaboration centre that analyses data from all business units and provides real-time insights for robust decision-making process. This AI-powered computer vision solution is part of the company’s broader strategy to implement digital transformation across its operations. The company is collaborating with new-age startups utilizing emerging-tech for real-time industrial diagnostics to monitor equipment and provide actionable insights to enhance performance and productivity.

Hindustan Zinc Limited, a Vedanta Group company, is the world’s second-largest integrated zinc producer and the third-largest silver producer. The company supplies to more than 40 countries and holds a market share of about 75% of the primary zinc market in India. Hindustan Zinc has been recognized as the world’s most sustainable company in the metals and mining category for the second consecutive year by the S&P Global Corporate Sustainability Assessment 2024. Hindustan Zinc is also a certified 2.41 times Water-Positive company. As a world leader in the metals and mining industry, Hindustan Zinc is pivotal in providing critical metals essential for the global energy transition for a sustainable future.

Hindustan Zinc, India’s largest and the world’s second-largest integrated zinc producer, has implemented Detect AI an advanced Artificial Intelligence (AI) - powered camera surveillance system, across its operations. This innovative solution ensures workplace safety, operational efficiency and compliance monitoring. By leveraging the advanced AI-powered system Hindustan Zinc is enhancing workplace safety, eliminating manual intervention and augmenting operational efficiency. This cutting-edge computer vision and machine learning-based safety monitoring system seamlessly integrates with existing IoT (Internet of Things) - enabled surveillance infrastructure thereby reducing the need for manual intervention. Utilizing real-time image and video analytics, deep learning models, and edge computing, it autonomously detects unsafe industrial practices such as non-adherence to protective equipment guidelines, unauthorized personnel access, and work-at-height protocols. The system categorizes these non-compliances using predictive analytics and triggers automated alerts via cloud-based AI inference engines thereby generating comprehensive data-driven insights. With seamless API integrations, real-time KPI tracking, and intelligent automation, Detect AI transforms industrial safety by reducing incidents, enhancing compliance, and enabling proactive risk mitigation. Hindustan Zinc has unlocked high-potential opportunities by leveraging technologies such as Artificial Intelligence (AI), Machine Learning (ML), computer vision, drone technology, the Internet of Things (IoT), and Augmented Reality/Virtual Reality (AR/VR). These projects cover diverse areas, including process optimization, enhanced metal recovery, asset reliability, productivity, and sustainability. By integrating this cutting-edge technology across mining sites across Rajasthan - including Rampura Agucha, Sindesar Khurd, Rajpura Dariba, Zawar and Kayad - Hindustan Zinc has enhanced operational efficiency by 20-30 per cent while significantly reducing the need for manual intervention by nearly 50 per cent. Emphasizing the role of AI in the manufacturing sector, Arun Misra, CEO Hindustan Zinc Limited, said “At Hindustan Zinc, we have embedded technological excellence and automation into our operations to power ahead on the path of sustainable and responsible growth. It is our vision to eliminate manual intervention and automate our processes with advanced technologies such AI/ML, IIoT, computer vision. The implementation of this technology positions us ahead of the industry curve, integrating such innovative solutions for manufacturing excellence.” Hindustan Zinc continues to drive innovation in the metals and mining sector by deploying advanced technologies that enhance safety, efficiency, and sustainability. The company has established a first-of-its-kind digital collaboration centre that analyses data from all business units and provides real-time insights for robust decision-making process. This AI-powered computer vision solution is part of the company’s broader strategy to implement digital transformation across its operations. The company is collaborating with new-age startups utilizing emerging-tech for real-time industrial diagnostics to monitor equipment and provide actionable insights to enhance performance and productivity. Hindustan Zinc Limited, a Vedanta Group company, is the world’s second-largest integrated zinc producer and the third-largest silver producer. The company supplies to more than 40 countries and holds a market share of about 75% of the primary zinc market in India. Hindustan Zinc has been recognized as the world’s most sustainable company in the metals and mining category for the second consecutive year by the S&P Global Corporate Sustainability Assessment 2024. Hindustan Zinc is also a certified 2.41 times Water-Positive company. As a world leader in the metals and mining industry, Hindustan Zinc is pivotal in providing critical metals essential for the global energy transition for a sustainable future.

Related Stories

Gold Stories

Next Story
Infrastructure Energy

Asian Energy Services Q1 FY27 PAT Rises 129 Per Cent

Asian Energy Services Limited reported a 129 per cent year-on-year rise in net profit to Rs 128 million for Q1 FY27, compared with the corresponding quarter last year.Revenue increased 135 per cent year-on-year to Rs 2.71 billion, supported by continued momentum across its services business, disciplined execution and contributions from domestic and international operations. EBITDA grew 81 per cent year-on-year during the quarter.As of June 30, 2026, the company’s standalone order book stood at Rs 17.54 billion, with around 60 per cent coming from oil and gas services and 40 per cent from min..

Next Story
Infrastructure Urban

BioBTX to Build First Commercial-Scale Circular Chemicals Plant

Dutch circular chemistry technology developer BioBTX is building what it says will be the world’s first commercial-scale plant to convert mixed plastic waste into high-quality aromatic chemicals using its proprietary Integrated Catalytic Cracking Process (ICCP) technology.The facility will be built at Chemical Park Delfzijl on the northern coast of the Netherlands and is expected to create 35 jobs. Covestro, which has been a shareholder and strategic partner of BioBTX since 2024, holds a mid-single-digit million-euro investment in the company.BioBTX’s ICCP technology uses catalytic pyrolys..

Next Story
Real Estate

Awfis Q1 FY27 PAT Jumps 140% as Revenue Rises 27%

Awfis Space Solutions reported a 140 per cent year-on-year rise in consolidated profit after tax (PAT) to Rs 240 million for Q1 FY27, compared with Rs 100 million in the corresponding quarter last year.Revenue from operations increased 27 per cent to Rs 4.25 billion from Rs 3.35 billion, while EBITDA rose 28 per cent to Rs 1.62 billion. EBITDA margin improved to 38.2 per cent from 37.8 per cent. Profit before tax increased 135 per cent to Rs 240 million.The company's co-working business recorded 27 per cent year-on-year growth, supported by demand from enterprises, Global Capability Centres (G..

Advertisement

Subscribe to Our Newsletter

Get daily newsletters around different themes from Construction world.

STAY CONNECTED

Advertisement