Schmersal to showcase 4D model for safety components for the first time

05 Sep 2024 CW Team

Schmersal is set to showcase a 4D model of its safety components for the first time at SPS 2024 " Smart Production Solutions " in Nuremberg, stand 460, hall 9: a digital twin of the AZM40 solenoid interlock and the DHS door handle system. In addition to the three-dimensional representation (3D), the virtual image simulates all properties and functions of the physical devices as a fourth dimension (4D). If, for instance, a guard door is unlocked using the real button on the door handle, the LEDs on the digital twin light up in the same way as on the physical counterpart. This makes Schmersal one of the very first companies to develop a digital twin for safety components.

The Schmersal Safety 4D model simulates not only individual components, but also complete process and control sequences using virtual mapping of signal flows. The benefit: In addition to early fault detection and optimisation, the 4D model will also aid with virtual machine commissioning in the future, even before the real machine has been mechanically assembled. This will help to save costs and reduce unnecessary development loops. In future, it should also be possible to monitor the components as a prerequisite for predictive maintenance

?Our plan is to offer the Schmersal Safety 4D model to customers as a future service, e.g. via our website or via the online store for 4D models "TwinStore" ' a platform on which component and system suppliers can make their digital twins available,' explains Volker Heinzer, Strategic Product Manager for Programmable Electronic Systems and Industry 4.0/IIoT at the Schmersal Group. To this end, there will be a range of successive digital ?model catalogues' containing the 4D models of Schmersal products.

Schmersal is using the "ISG-virtuos" simulation software from ISG Industrielle Steuerungstechnik GmbH for the Safety 4D model. The CPU-intensive simulation model is computed on the ISG real-time target. This powerful yet ultra-compact industrial PC enables loss-free real-time physics simulation. It represents the complete machine or system from the point of view of the control system, is mobile thanks to its compact dimensions and can also be installed inside the switch cabinet.

"Join industry leaders at RAHSTA Expo, India's premier platform for roads, highways and traffic infrastructure. Register now to explore innovations, network with experts and shape the future of mobility."

Schmersal is set to showcase a 4D model of its safety components for the first time at SPS 2024 Smart Production Solutions in Nuremberg, stand 460, hall 9: a digital twin of the AZM40 solenoid interlock and the DHS door handle system. In addition to the three-dimensional representation (3D), the virtual image simulates all properties and functions of the physical devices as a fourth dimension (4D). If, for instance, a guard door is unlocked using the real button on the door handle, the LEDs on the digital twin light up in the same way as on the physical counterpart. This makes Schmersal one of the very first companies to develop a digital twin for safety components. The Schmersal Safety 4D model simulates not only individual components, but also complete process and control sequences using virtual mapping of signal flows. The benefit: In addition to early fault detection and optimisation, the 4D model will also aid with virtual machine commissioning in the future, even before the real machine has been mechanically assembled. This will help to save costs and reduce unnecessary development loops. In future, it should also be possible to monitor the components as a prerequisite for predictive maintenance ?Our plan is to offer the Schmersal Safety 4D model to customers as a future service, e.g. via our website or via the online store for 4D models TwinStore ' a platform on which component and system suppliers can make their digital twins available,' explains Volker Heinzer, Strategic Product Manager for Programmable Electronic Systems and Industry 4.0/IIoT at the Schmersal Group. To this end, there will be a range of successive digital ?model catalogues' containing the 4D models of Schmersal products. Schmersal is using the ISG-virtuos simulation software from ISG Industrielle Steuerungstechnik GmbH for the Safety 4D model. The CPU-intensive simulation model is computed on the ISG real-time target. This powerful yet ultra-compact industrial PC enables loss-free real-time physics simulation. It represents the complete machine or system from the point of view of the control system, is mobile thanks to its compact dimensions and can also be installed inside the switch cabinet.

Real Estate

26 Jun 2026

Platinum Corp Launches Bespoke Presidential Suites

Platinum Corp has launched Platinum Stellar: Bespoke Presidential Suites, a luxury residential project on Main Avenue in Santacruz, Mumbai. The project has been positioned as a boutique, design-led development for high-net-worth individuals, business owners and legacy residents from the Bandra-Khar-Santacruz belt.The project has been developed in collaboration with celebrity interior designer Sussanne Khan and follows a design-first approach inspired by Art Deco architecture. It incorporates refined detailing, spacious layouts, premium material palettes and arrival experiences planned to creat..

Infrastructure Transport

26 Jun 2026

Adani Airport City Plans Rs 200 Bn Investment

Adani Airport City Limited (AACL), a wholly owned subsidiary of Adani Airport Holdings Limited (AAHL), has announced a programme to develop integrated airport cities across its airport network. The first phase will involve an investment of more than Rs 20,000 crore and cover around 22 million sq ft across Mumbai, Navi Mumbai, Ahmedabad, Lucknow, Jaipur and Guwahati.The development spans over 655 acres across six airports in five states. Nearly 440 acres are located in Mumbai and Navi Mumbai, which will receive close to 70 per cent of the planned investment. The focus reflects the Mumbai Metrop..

Infrastructure Urban

26 Jun 2026

Vedanta contributes Rs 627.22 billion to exchequer

Vedanta Limited contributed Rs 627.22 billion to the exchequer in FY26, according to its 11th Tax Transparency Report. The contribution accounted for 36 per cent of the company’s consolidated revenue from operations and reflected its focus on transparent governance, fiscal discipline and nation-building.The FY26 contribution marked a 13.3 per cent increase over the previous year. Vedanta’s cumulative contribution to the exchequer over the past decade reached Rs 4.83 trillion. The company said the Group ranks among India’s top three private-sector contributors to the national exchequer.Th..