Materials trending for bridge construction
ROADS & HIGHWAYS

Materials trending for bridge construction

The materials used in bridge construction have a direct correlation to the span configuration for superstructure and height and exposure conditions for substructure.


Shashikant Limaye, Member Expert Committee, Pune Metro Project, says, “High-performance concrete with grade of M40 and above is now commonly used in the substructure for durability. In pre-stressed concrete superstructures, HPC with M55 grade is common. For reinforcing steel, corrosion-resistant steel (CRS) is gradually being introduced. For spans beyond 50 m, steel is a preferred material for the superstructure.”


According to SV Desai, Executive Vice-President & Head - Heavy Civil Infrastructure IC, L&T Construction, an emerging trend is to use sustainable and environment-friendly materials for concrete production. “Post-concrete protection of the structure, reducing permeability of concrete and use of special finishing materials are recent norms,” he says. “Grounded granulated blast furnace slag (GGBS) and ultrafine fly-ash are used while designing the concrete mix.” These strengthen the structure while reducing the carbon footprint in concrete production. He adds that to protect these structures, special anti-carbonation coatings and corrosion inhibitors are used to improve strength, quality, durability and service life of a bridge, thereby reducing maintenance cost.


“Steel bridges are effective,” says RVR Kishore, Project Director, Hindustan Construction Company. “The Bogibeel bridge required 80,000 tonne of steel and we have used 410 grade steel with copper bearing, which adds to the durability of steel. Similarly, in concrete, today we can go up to M60 grade. Also, given a choice, we would opt for OPC cement or add fly-ash or GGBS, but these are not easily available across the country. For Bogibeel Bridge, we used pure cement as there were no options of using other materials at the location.”


Citing the use of “concrete, steel, fibre-reinforced polymers, stainless steel or a combinations of those materials,” Vivek Gautam, COO - Strategic Business Group – Core Infra, Tata Projects, says, “Reinforced or pre-stressed concrete is used for construction. Reinforcement in RCC provides ductility. Ductility reinforcement is provided mainly in earthquake-resistant construction. Composite materials are used for new bridges and rehabilitation purposes. Fibre-reinforced plastic is one such material; it is a polymer matrix reinforced with fibres, either glass or carbon. These materials are lightweight, durable, high strength and ductile in nature. New solutions to counter deterioration include reactive powder concrete (RPC), a form of high-performance concrete reinforced with steel fibres. This mix will help make slender columns for bridges of a longer span. Composite materials are used in the repair of bridge columns and any other supporting elements to improve ductility and seismic resistance. Epoxy-impregnated fiberglass is used to cover columns that are non-ductile in nature. This is an alternative to the steel jacket technique.”


SHRIYAL SETHUMADHAVAN



The materials used in bridge construction have a direct correlation to the span configuration for superstructure and height and exposure conditions for substructure.Shashikant Limaye, Member Expert Committee, Pune Metro Project, says, “High-performance concrete with grade of M40 and above is now commonly used in the substructure for durability. In pre-stressed concrete superstructures, HPC with M55 grade is common. For reinforcing steel, corrosion-resistant steel (CRS) is gradually being introduced. For spans beyond 50 m, steel is a preferred material for the superstructure.”According to SV Desai, Executive Vice-President & Head - Heavy Civil Infrastructure IC, L&T Construction, an emerging trend is to use sustainable and environment-friendly materials for concrete production. “Post-concrete protection of the structure, reducing permeability of concrete and use of special finishing materials are recent norms,” he says. “Grounded granulated blast furnace slag (GGBS) and ultrafine fly-ash are used while designing the concrete mix.” These strengthen the structure while reducing the carbon footprint in concrete production. He adds that to protect these structures, special anti-carbonation coatings and corrosion inhibitors are used to improve strength, quality, durability and service life of a bridge, thereby reducing maintenance cost.“Steel bridges are effective,” says RVR Kishore, Project Director, Hindustan Construction Company. “The Bogibeel bridge required 80,000 tonne of steel and we have used 410 grade steel with copper bearing, which adds to the durability of steel. Similarly, in concrete, today we can go up to M60 grade. Also, given a choice, we would opt for OPC cement or add fly-ash or GGBS, but these are not easily available across the country. For Bogibeel Bridge, we used pure cement as there were no options of using other materials at the location.”Citing the use of “concrete, steel, fibre-reinforced polymers, stainless steel or a combinations of those materials,” Vivek Gautam, COO - Strategic Business Group – Core Infra, Tata Projects, says, “Reinforced or pre-stressed concrete is used for construction. Reinforcement in RCC provides ductility. Ductility reinforcement is provided mainly in earthquake-resistant construction. Composite materials are used for new bridges and rehabilitation purposes. Fibre-reinforced plastic is one such material; it is a polymer matrix reinforced with fibres, either glass or carbon. These materials are lightweight, durable, high strength and ductile in nature. New solutions to counter deterioration include reactive powder concrete (RPC), a form of high-performance concrete reinforced with steel fibres. This mix will help make slender columns for bridges of a longer span. Composite materials are used in the repair of bridge columns and any other supporting elements to improve ductility and seismic resistance. Epoxy-impregnated fiberglass is used to cover columns that are non-ductile in nature. This is an alternative to the steel jacket technique.”SHRIYAL SETHUMADHAVAN

Next Story
Infrastructure Urban

TOTO Crosses 70 Million WASHLET Sales as India Fuels Growth

TOTO has announced that global shipments of its WASHLET range have surpassed 70 million units, marking a major milestone in the brand’s more than four decades of innovation in bathroom hygiene and wellness. Headquartered in Japan, the company supplies WASHLET products across residential and public restroom applications in over 100 countries, with rising demand across the Americas, Europe and Asia.The milestone reflects a global shift toward higher standards of hygiene, comfort and wellness. While overall demand continues to grow worldwide, India has emerged as one of TOTO’s fastest-growing..

Next Story
Infrastructure Urban

Hindustan Zinc, Silox India Boost Low-Carbon Manufacturing Push

Hindustan Zinc Limited and Silox India have strengthened their long-standing partnership with the adoption of Hindustan Zinc’s low-carbon zinc brand, EcoZen, across Silox India’s manufacturing operations. The move marks a key step in advancing low-carbon manufacturing practices and underlines the role of upstream material producers in enabling downstream decarbonisation across India’s industrial value chains.EcoZen is Asia’s first low-carbon zinc produced entirely using renewable energy and carries a verified carbon footprint of less than one tonne of CO₂ per tonne of zinc—around 7..

Next Story
Infrastructure Urban

JK Tyre Earns EcoVadis Silver, Ranks Among Global Sustainability Leaders

JK Tyre & Industries has secured a Silver Rating from EcoVadis, placing the company among the top-performing organisations globally on sustainability parameters. With this recognition, JK Tyre ranks in the 93rd percentile worldwide, positioning it within the top 7 per cent of companies assessed across industries for environmental, social and governance (ESG) practices.EcoVadis evaluates companies on four core pillars—Environment, Labour & Human Rights, Ethics, and Sustainable Procurement—offering a comprehensive assessment of sustainability performance. JK Tyre’s Silver rating re..

Advertisement

Subscribe to Our Newsletter

Get daily newsletters around different themes from Construction world.

STAY CONNECTED

Advertisement

Advertisement

Advertisement

Advertisement

Open In App