Materials trending for bridge construction
ROADS & HIGHWAYS

Materials trending for bridge construction

The materials used in bridge construction have a direct correlation to the span configuration for superstructure and height and exposure conditions for substructure.


Shashikant Limaye, Member Expert Committee, Pune Metro Project, says, “High-performance concrete with grade of M40 and above is now commonly used in the substructure for durability. In pre-stressed concrete superstructures, HPC with M55 grade is common. For reinforcing steel, corrosion-resistant steel (CRS) is gradually being introduced. For spans beyond 50 m, steel is a preferred material for the superstructure.”


According to SV Desai, Executive Vice-President & Head - Heavy Civil Infrastructure IC, L&T Construction, an emerging trend is to use sustainable and environment-friendly materials for concrete production. “Post-concrete protection of the structure, reducing permeability of concrete and use of special finishing materials are recent norms,” he says. “Grounded granulated blast furnace slag (GGBS) and ultrafine fly-ash are used while designing the concrete mix.” These strengthen the structure while reducing the carbon footprint in concrete production. He adds that to protect these structures, special anti-carbonation coatings and corrosion inhibitors are used to improve strength, quality, durability and service life of a bridge, thereby reducing maintenance cost.


“Steel bridges are effective,” says RVR Kishore, Project Director, Hindustan Construction Company. “The Bogibeel bridge required 80,000 tonne of steel and we have used 410 grade steel with copper bearing, which adds to the durability of steel. Similarly, in concrete, today we can go up to M60 grade. Also, given a choice, we would opt for OPC cement or add fly-ash or GGBS, but these are not easily available across the country. For Bogibeel Bridge, we used pure cement as there were no options of using other materials at the location.”


Citing the use of “concrete, steel, fibre-reinforced polymers, stainless steel or a combinations of those materials,” Vivek Gautam, COO - Strategic Business Group – Core Infra, Tata Projects, says, “Reinforced or pre-stressed concrete is used for construction. Reinforcement in RCC provides ductility. Ductility reinforcement is provided mainly in earthquake-resistant construction. Composite materials are used for new bridges and rehabilitation purposes. Fibre-reinforced plastic is one such material; it is a polymer matrix reinforced with fibres, either glass or carbon. These materials are lightweight, durable, high strength and ductile in nature. New solutions to counter deterioration include reactive powder concrete (RPC), a form of high-performance concrete reinforced with steel fibres. This mix will help make slender columns for bridges of a longer span. Composite materials are used in the repair of bridge columns and any other supporting elements to improve ductility and seismic resistance. Epoxy-impregnated fiberglass is used to cover columns that are non-ductile in nature. This is an alternative to the steel jacket technique.”


SHRIYAL SETHUMADHAVAN



The materials used in bridge construction have a direct correlation to the span configuration for superstructure and height and exposure conditions for substructure.Shashikant Limaye, Member Expert Committee, Pune Metro Project, says, “High-performance concrete with grade of M40 and above is now commonly used in the substructure for durability. In pre-stressed concrete superstructures, HPC with M55 grade is common. For reinforcing steel, corrosion-resistant steel (CRS) is gradually being introduced. For spans beyond 50 m, steel is a preferred material for the superstructure.”According to SV Desai, Executive Vice-President & Head - Heavy Civil Infrastructure IC, L&T Construction, an emerging trend is to use sustainable and environment-friendly materials for concrete production. “Post-concrete protection of the structure, reducing permeability of concrete and use of special finishing materials are recent norms,” he says. “Grounded granulated blast furnace slag (GGBS) and ultrafine fly-ash are used while designing the concrete mix.” These strengthen the structure while reducing the carbon footprint in concrete production. He adds that to protect these structures, special anti-carbonation coatings and corrosion inhibitors are used to improve strength, quality, durability and service life of a bridge, thereby reducing maintenance cost.“Steel bridges are effective,” says RVR Kishore, Project Director, Hindustan Construction Company. “The Bogibeel bridge required 80,000 tonne of steel and we have used 410 grade steel with copper bearing, which adds to the durability of steel. Similarly, in concrete, today we can go up to M60 grade. Also, given a choice, we would opt for OPC cement or add fly-ash or GGBS, but these are not easily available across the country. For Bogibeel Bridge, we used pure cement as there were no options of using other materials at the location.”Citing the use of “concrete, steel, fibre-reinforced polymers, stainless steel or a combinations of those materials,” Vivek Gautam, COO - Strategic Business Group – Core Infra, Tata Projects, says, “Reinforced or pre-stressed concrete is used for construction. Reinforcement in RCC provides ductility. Ductility reinforcement is provided mainly in earthquake-resistant construction. Composite materials are used for new bridges and rehabilitation purposes. Fibre-reinforced plastic is one such material; it is a polymer matrix reinforced with fibres, either glass or carbon. These materials are lightweight, durable, high strength and ductile in nature. New solutions to counter deterioration include reactive powder concrete (RPC), a form of high-performance concrete reinforced with steel fibres. This mix will help make slender columns for bridges of a longer span. Composite materials are used in the repair of bridge columns and any other supporting elements to improve ductility and seismic resistance. Epoxy-impregnated fiberglass is used to cover columns that are non-ductile in nature. This is an alternative to the steel jacket technique.”SHRIYAL SETHUMADHAVAN

Next Story
Infrastructure Urban

VECV Sales Rise 7.8 Per Cent In May 2026

VE Commercial Vehicles recorded sales of 7,978 units in May 2026, compared to 7,401 units in May 2025, registering growth of 7.8 per cent. This included 7,789 units from the Eicher brand and 189 units from the Volvo brand.Eicher branded trucks and buses reported sales of 7,789 units during the month, up 7.3 per cent from 7,258 units a year earlier. In the domestic commercial vehicle market, Eicher sales rose 9.1 per cent to 7,375 units from 6,758 units in May 2025.Exports declined 17.2 per cent to 414 units from 500 units in the corresponding month last year. Volvo Trucks and Volvo Buses recor..

Next Story
Infrastructure Urban

Table Space Strengthens DESYN Leadership Team

Table Space has announced strategic leadership appointments within DESYN, its integrated Design and Build business, as it looks to strengthen operations across key enterprise and GCC markets in India. DESYN was launched as a strategic extension of Table Space’s workspace solutions portfolio to meet rising demand for agile, high-quality and rapidly deployable enterprise workspaces.Shruti Ookabhoy has joined DESYN as Executive Director and will lead the Design vertical, focusing on design capability, operational excellence and team development across markets. She brings over 22 years of experi..

Next Story
Infrastructure Transport

Concord Associate Bags Rs 2.79 Bn Kavach Order

Concord Control Systems said its associate company, Progota India, has received a Rs 2.79 bn domestic order from Indian Railways for the supply, installation, testing and commissioning of on-board Kavach 4.0 loco equipment.The order is scheduled for execution within 12 months and strengthens Concord’s role in India’s railway safety and signalling ecosystem. Kavach is India’s indigenous automatic train protection system, designed to improve operational safety by helping prevent signal passing at danger and reducing collision risks.Gaurav Lath, Joint Managing Director, Concord Control Syst..

Advertisement

Subscribe to Our Newsletter

Get daily newsletters around different themes from Construction world.

STAY CONNECTED

Advertisement

Advertisement

Advertisement