Prefabricated plastic panels in road construction
ROADS & HIGHWAYS

Prefabricated plastic panels in road construction

Bitumen and cement are the main binding agents for the construction of flexible and rigid pavement, respectively. Each type of pavement has some advantages and disadvantages. Cracking, ravelling, potholes, shoving, rutand edge break are some common pavement distresses found in present roads. Beside binding agent, aggregate and filler is required in large quantity for construction of roads. Also strengthening, repairing and rehabilitation of roads requires large amounts of aggregates and binding material.

Considering these issues, there has been advancement in material science and introduction of nano-materials.Some polymer or nano-material composites are used in different industries that satisfactorily take external loads without much distress. Finally, these materials last up to 30 years in a sustainable manner.

The use of plastic waste in flexible pavements has opened up a solution for the problem of disposal of plastic waste. For the past two decades, ample research has been done in the area of use of plastic waste in bituminous road construction as summarised by researchers in several review papers.

Prefabricated plastic road panel with zero aggregate is a relatively novel and innovative concept. The idea of prefabricated plastic roads seems inspired from the concept of plastic railway sleepers developed in 2004 and subsequently manufactured in 2006 by a Netherlands-based company, Lankhorst Mouldings. The researchers have provided a detailed study to explain the effects of sleeper bending stiffness on track stiffness, railhead stability and ballast contact stresses.

As the proposed concept of prefabricated plastic road panels is entirely novel for India, with only one international competitor, it is of utmost importance to explore it further to help the nation provide quick and eco-friendly (zero aggregate) plastic roads.

The project is divided into two phases; laboratory studies and field trials. Under laboratory studies, different waste plastics will be studied with different additives and polymers to develop a suitable plastic that can be further engineered so that panels/slabs can be produced. The slabs designed will be tested through field applications to ascertain their suitability in road construction.

To read the full article, CLICK HERE.

Bitumen and cement are the main binding agents for the construction of flexible and rigid pavement, respectively. Each type of pavement has some advantages and disadvantages. Cracking, ravelling, potholes, shoving, rutand edge break are some common pavement distresses found in present roads. Beside binding agent, aggregate and filler is required in large quantity for construction of roads. Also strengthening, repairing and rehabilitation of roads requires large amounts of aggregates and binding material. Considering these issues, there has been advancement in material science and introduction of nano-materials.Some polymer or nano-material composites are used in different industries that satisfactorily take external loads without much distress. Finally, these materials last up to 30 years in a sustainable manner. The use of plastic waste in flexible pavements has opened up a solution for the problem of disposal of plastic waste. For the past two decades, ample research has been done in the area of use of plastic waste in bituminous road construction as summarised by researchers in several review papers. Prefabricated plastic road panel with zero aggregate is a relatively novel and innovative concept. The idea of prefabricated plastic roads seems inspired from the concept of plastic railway sleepers developed in 2004 and subsequently manufactured in 2006 by a Netherlands-based company, Lankhorst Mouldings. The researchers have provided a detailed study to explain the effects of sleeper bending stiffness on track stiffness, railhead stability and ballast contact stresses. As the proposed concept of prefabricated plastic road panels is entirely novel for India, with only one international competitor, it is of utmost importance to explore it further to help the nation provide quick and eco-friendly (zero aggregate) plastic roads. The project is divided into two phases; laboratory studies and field trials. Under laboratory studies, different waste plastics will be studied with different additives and polymers to develop a suitable plastic that can be further engineered so that panels/slabs can be produced. The slabs designed will be tested through field applications to ascertain their suitability in road construction.To read the full article, CLICK HERE.

Next Story
Infrastructure Urban

Concord Control Systems Limited Reports ~85% YoY Growth in H1 FY26

Concord Control Systems Limited (BSE: CNCRD | 543619), India’s leading manufacturer of embedded electronic systems and critical electronic solutions, announced its unaudited financial results for the half year ended September 30, 2025.Financial Highlights – H1 FY26 (YoY Comparison)Revenue from Operations rose to ₹815.45 million, up from ₹497.53 million in H1 FY25, marking a 63.90% year-on-year growth.EBITDA increased to ₹217.34 million, compared to ₹142 million in the same period last year.EBITDA Margin stood at 26.65%, compared to 28.54% in H1 FY25, with the decline attributed to ..

Next Story
Infrastructure Urban

Gateway Distriparks Announces Q2 FY25 Results

Gateway Distriparks Limited (GDL), one of India’s leading multimodal logistics providers, announced its financial results for the quarter ended 30 September 2025.For Q2, the company reported total revenue of INR 154.8 crore (H1: INR 316.9 crore), EBITDA of INR 20.56 crore (H1: INR 45.65 crore), PBT of INR –4.23 crore (H1: INR –0.28 crore), and PAT of INR –2.91 crore (H1: INR –0.37 crore). The company stated that these numbers reflect the consolidation of accounts following Snowman Logistics transitioning from an associate company to a subsidiary in December 2024.Commenting on the per..

Next Story
Infrastructure Transport

Last-Mile Connectivity a Prime Focus, Says Ms. Ashwini Bhide,

The IMC Chamber of Commerce and Industry (IMC) hosted a high-impact Managing Committee session today on the theme “Mumbai Metro: Transforming Connectivity and Commuting.” The session featured an insightful address by Ms. Ashwini Bhide, Managing Director, Mumbai Metro Rail Corporation Ltd. (MMRCL), who shared updates on key transport infrastructure developments across Mumbai and the MMR region.Emphasising the city’s critical economic role, Ms. Bhide noted, “Mumbai is the economic powerhouse of Maharashtra, with more than 95% of the region’s population living in urban areas. As Maharas..

Advertisement

Subscribe to Our Newsletter

Get daily newsletters around different themes from Construction world.

STAY CONNECTED

Advertisement

Advertisement

Advertisement

Get CW App