ICF to Supply AC Coaches for Bengaluru Suburban Rail
RAILWAYS & METRO RAIL

ICF to Supply AC Coaches for Bengaluru Suburban Rail

The Integral Coach Factory (ICF) in Chennai is expected to supply metro-style, air-conditioned coaches for the Bengaluru suburban rail project. The development comes as ICF, a unit under the Railways Ministry, recently invited Expressions of Interest (EOI) from design agencies to develop car-body, bogie, and interior designs for the rolling stock.

Coach Design & Features The coaches will not be Vande Metro but will have Metro-like AC designs tailored to the needs of Karnataka Rail Infrastructure Development Enterprises (K-RIDE). These will feature:

Stainless steel body

21.7m coach length

Bogie design for 95 kmph safe speed; 85 kmph operational speed

17-tonne axle load

Capacity: 1,052 passengers per six-coach train (seating + standing)

Passenger comfort: Lighting, ventilation, information systems, and accessibility features

Rolling Stock Procurement & Timeline K-RIDE, a joint venture between the Rail Ministry and Karnataka government, is responsible for the implementation of the broad-gauge suburban rail project.

Total Requirement: 51 trains (153 coaches) in Phase 1

ICF Commitment: 3-4 trains by December 2026

Realistic Deadline: 2028 (Considering design, production, and testing timelines)

Officials aim to begin operations on Corridor C2 (Baiyappanahalli-Chikkabanavara) by December 2026, with Corridor 4 (Heelalige-Rajanakunte) expected to start earlier in December 2025.

Tender Exemption & Funding K-RIDE is procuring the coaches directly from ICF instead of a competitive tender process, which requires an exemption under Section 4(g) of the Karnataka Transparency in Public Procurements (KTPP) Act).

Funding Breakdown: Total Rolling Stock Cost: Rs 43 billion ($516 million)

State Contribution: Rs 21.35 billion ($256 million) (50%)

Union Government Contribution: Rs 21.35 billion ($256 million) (50%)

The Karnataka cabinet approved its share for the purchase of 306 coaches last year. Initially, K-RIDE planned to lease 50 six-coach trains (300 coaches) under a PPP model, but due to poor industry response, it had to shift to a direct purchase model.

Challenges & Way Forward The leasing model, recommended by the Centre in 2020, aimed to reduce project costs, bringing the overall budget down from Rs 186.21 billion ($2.2 billion) to Rs 157.67 billion ($1.89 billion). However, rolling stock firms hesitated due to high investments with low immediate returns, forcing a shift in procurement strategy.

The Railway Board has assured funding after securing NITI Aayog's approval, as the initial PPP model requirement must be re-evaluated.

With progress in rolling stock procurement, the Bengaluru suburban rail project is moving closer to reality, addressing the city's severe traffic congestion and public transport gaps.

The Integral Coach Factory (ICF) in Chennai is expected to supply metro-style, air-conditioned coaches for the Bengaluru suburban rail project. The development comes as ICF, a unit under the Railways Ministry, recently invited Expressions of Interest (EOI) from design agencies to develop car-body, bogie, and interior designs for the rolling stock. Coach Design & Features The coaches will not be Vande Metro but will have Metro-like AC designs tailored to the needs of Karnataka Rail Infrastructure Development Enterprises (K-RIDE). These will feature: Stainless steel body 21.7m coach length Bogie design for 95 kmph safe speed; 85 kmph operational speed 17-tonne axle load Capacity: 1,052 passengers per six-coach train (seating + standing) Passenger comfort: Lighting, ventilation, information systems, and accessibility features Rolling Stock Procurement & Timeline K-RIDE, a joint venture between the Rail Ministry and Karnataka government, is responsible for the implementation of the broad-gauge suburban rail project. Total Requirement: 51 trains (153 coaches) in Phase 1 ICF Commitment: 3-4 trains by December 2026 Realistic Deadline: 2028 (Considering design, production, and testing timelines) Officials aim to begin operations on Corridor C2 (Baiyappanahalli-Chikkabanavara) by December 2026, with Corridor 4 (Heelalige-Rajanakunte) expected to start earlier in December 2025. Tender Exemption & Funding K-RIDE is procuring the coaches directly from ICF instead of a competitive tender process, which requires an exemption under Section 4(g) of the Karnataka Transparency in Public Procurements (KTPP) Act). Funding Breakdown: Total Rolling Stock Cost: Rs 43 billion ($516 million) State Contribution: Rs 21.35 billion ($256 million) (50%) Union Government Contribution: Rs 21.35 billion ($256 million) (50%) The Karnataka cabinet approved its share for the purchase of 306 coaches last year. Initially, K-RIDE planned to lease 50 six-coach trains (300 coaches) under a PPP model, but due to poor industry response, it had to shift to a direct purchase model. Challenges & Way Forward The leasing model, recommended by the Centre in 2020, aimed to reduce project costs, bringing the overall budget down from Rs 186.21 billion ($2.2 billion) to Rs 157.67 billion ($1.89 billion). However, rolling stock firms hesitated due to high investments with low immediate returns, forcing a shift in procurement strategy. The Railway Board has assured funding after securing NITI Aayog's approval, as the initial PPP model requirement must be re-evaluated. With progress in rolling stock procurement, the Bengaluru suburban rail project is moving closer to reality, addressing the city's severe traffic congestion and public transport gaps.

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