Bullet Train Project Installs Five Portal Beams Over Ahmedabad
RAILWAYS & METRO RAIL

Bullet Train Project Installs Five Portal Beams Over Ahmedabad

The Mumbai-Ahmedabad bullet train project has completed the installation of five heavy portal beams over active Indian Railways tracks at Maninagar in Ahmedabad within 22 days, marking a key engineering milestone. The precast prestressed portal beams were launched over the Ahmedabad-Vadodara railway line in a phased manner on April eight, 13, 19, 24 and 29, 2026, in close coordination with Indian Railways.

The operation involved the installation of beams weighing between 1170 metric tonnes (t) and 1360 t, the heaviest being lifted on April eight and counted among the heaviest lifts carried out on operational railway tracks in the country. Work was carried out over the Ahmedabad-Vadodara 'Up', 'Down' and third lines and required meticulous planning and coordination with rail traffic control.

The alignment at Maninagar passes above existing railway tracks at a raised level with limited space and spans of approximately 30 to 34 metres between piers, necessitating the use of heavy portal beam structures. These portal beams are designed to provide a strong and rigid support to transfer loads across multiple tracks, ensuring minimal deflection and preserving precise track alignment for safe railway operations.

The launching was carried out using a 2200 t crawler crane, its first deployment on Indian railway tracks, and each beam was installed in approximately three point five hours, significantly reducing the time compared with earlier operations that required up to nine-hour blocks. Despite constraints such as restricted working space, overhead electrification and ongoing train movement, the installation was completed with continuous monitoring and safety checks and adherence to safety protocols.

Each portal beam is a precast concrete structure measuring 34 metres long with a cross section of five point five metres by four point five metres and is installed as an integrated unit to support elevated infrastructure over railway lines. The use of precast prestressed elements allowed controlled factory conditions to ensure quality and consistency while reducing time at site and exposure to operational risks. Project authorities said the successful sequence of lifts will inform similar operations on future sections of the corridor.

The Mumbai-Ahmedabad bullet train project has completed the installation of five heavy portal beams over active Indian Railways tracks at Maninagar in Ahmedabad within 22 days, marking a key engineering milestone. The precast prestressed portal beams were launched over the Ahmedabad-Vadodara railway line in a phased manner on April eight, 13, 19, 24 and 29, 2026, in close coordination with Indian Railways. The operation involved the installation of beams weighing between 1170 metric tonnes (t) and 1360 t, the heaviest being lifted on April eight and counted among the heaviest lifts carried out on operational railway tracks in the country. Work was carried out over the Ahmedabad-Vadodara 'Up', 'Down' and third lines and required meticulous planning and coordination with rail traffic control. The alignment at Maninagar passes above existing railway tracks at a raised level with limited space and spans of approximately 30 to 34 metres between piers, necessitating the use of heavy portal beam structures. These portal beams are designed to provide a strong and rigid support to transfer loads across multiple tracks, ensuring minimal deflection and preserving precise track alignment for safe railway operations. The launching was carried out using a 2200 t crawler crane, its first deployment on Indian railway tracks, and each beam was installed in approximately three point five hours, significantly reducing the time compared with earlier operations that required up to nine-hour blocks. Despite constraints such as restricted working space, overhead electrification and ongoing train movement, the installation was completed with continuous monitoring and safety checks and adherence to safety protocols. Each portal beam is a precast concrete structure measuring 34 metres long with a cross section of five point five metres by four point five metres and is installed as an integrated unit to support elevated infrastructure over railway lines. The use of precast prestressed elements allowed controlled factory conditions to ensure quality and consistency while reducing time at site and exposure to operational risks. Project authorities said the successful sequence of lifts will inform similar operations on future sections of the corridor.

Related Stories

Gold Stories

Next Story
Products

Koemmerling opens Navi Mumbai experience centre

Koemmerling, a brand of the profine Group, has expanded its presence in the Mumbai metropolitan region with the opening of a new experience centre in Navi Mumbai and launched its Allure S46 minimal sliding door system for the Indian market.Located in CBD Belapur, the facility was inaugurated by Peter Mrosik, Owner and CEO, profine Group, along with Farid Khan, Chairman and Managing Director, profine India, and Kamal Bajaj, CEO, profine India.The company said the new centre will showcase its portfolio of uPVC and aluminium window and door systems to architects, developers and homeowners.The ina..

Next Story
Products

India's waterproofing market nears Rs 150 bn milestone

India's waterproofing industry is approaching a market size of Rs 150 billion and is expected to surpass the $2 billion milestone, according to speakers at the 2nd India International Waterproofers Conference & Expo 2026 organised by the Waterproofers Association of India (WAI) in New Delhi.The two-day event brought together more than 20 speakers, 55 international delegates and 53 exhibition booths, with discussions focusing on climate-resilient construction, advanced waterproofing technologies and international collaboration.Inaugurating the event, Durga Shanker Mishra, former Secretary, ..

Next Story
Real Estate

Dilip Buildcon Q1 FY27 Revenue at Rs 23.78 billion

Dilip Buildcon Limited reported consolidated revenue from operations of Rs 2,378 crore in Q1 FY27, along with EBITDA of Rs 429 crore and profit after tax of Rs 128 crore.Consolidated EBITDA margin stood at 18.1%, improving from 17.1% in Q4 FY26. On a standalone basis, revenue from operations was Rs 1,930 crore, EBITDA stood at Rs 199 crore and PAT was Rs 39 crore, with an EBITDA margin of 10.3%.The company’s order book stood at Rs 27,691 crore as of 30 June 2026, compared with Rs 28,830 crore as of 31 March 2026. Roads and highways accounted for 17.1% of the order book, irrigation and water ..

Advertisement

Subscribe to Our Newsletter

Get daily newsletters around different themes from Construction world.

STAY CONNECTED

Advertisement